TRAD2024 - Introduction to Welding Training

Course Description

Upon successful completion of this training, the student should be able to perform fundamental welding with the following welding processes: Oxy Fuel Cutting, Shielded Metal Arc Welding (SMAW) and Flux Core Arc Welding (FCAW). All welds will be tested according to industry standards. The training will provide the student an opportunity to enter the construction industry as an entry-level welder helper.

Beyond learning about the different welding processes, the student will also be introduced to Blueprint Reading as it relates specifically to the construction industry.

With the successful completion of this training, the student will be able to:

1.    Demonstrate a basic knowledge of reading blueprints as they relate to welding
2.    Explain the basic theory of Oxy-Fuel Cutting, SMAW and FCAW welding processes
3.    Understand welding codes and certifications used in industry
4.    Successfully produce a range of welds using the above welding processes

Content Outline and Competencies:

Module I. Blue Print Reading (20 Hours):

The student will be able to understand and identify:

A.      Line types 
B.      Units of measurement    
C.      Isometric drawings
D.    Dimensioning
E.    Alphabet of lines
F.    Drawing specifications and notes
G.    Abbreviations and symbols
 
 
Module II. SMAW Welding and Oxy-Fuel Cutting Theory and Set-Up (70 Hours): 

The student will be able to: 
 
A.    Match terms and definitions related to SMAW equipment, applications and techniques 
B.    Describe three types of polarity and common names for each 
C.    Complete statements concerning basic SMAW accessories and its purposes 
D.    Identify parts of an arc welder 
E.    Demonstrate the proper set-up of an SMAW power source 
F.    Explain the basic SMAW techniques 
G.    Match characteristics of good and bad welds and identify its causes 
H.    List the five essentials of proper arc welding 
I.    Describe various bead running techniques 
J.    Explain two methods of initiating your arc in SMAW 
K.    Describe the proper techniques for filling the crater at the conclusion of your weld 
L.    Demonstrate the proper set-up of Oxy-Fuel equipment 
M.    Demonstrate proficiency in cutting various base materials N.  Fabricate and fit-up a test qualification coupon 
 
Module III. FCAW Welding Theory and Set-Up (30 Hours) 

The student will be able to: 
 
A.    Understand the theory of FCAW welding processes 
B.    Identify, select and safely handle shielding gases for various metals 
C.    Properly adjust current, voltage, wire feed rate and shielding gas flow 
D.    Identify, select and set-up equipment 
E.    Make welds in various positions using flux cored wire 
F.    Understand the various welding codes used in industry 
G.    Understand the procedures and set-up of weld certification coupons 
 
Potential Equipment/Materials used for training on-site at Waiawa Correctional Facility include (but not limited to): 
 
Welding machines Welding Rods 
Welder’s glove 
Welding/cutting goggles or face shield 
Safety glasses  
Welding helmet  
Spark lighter  
Tip cleaner  
Chipping hammer 
Wire brush 
11R vise grip  
Tape rule (16 ft. min.)  
32 oz. Ball Peen hammer  
12 in. Combination Square  
12” adjustable wrench  Soapstone w/ holder  
Diagonal cutters  
Leather sleeves w/ bib or leather jacket  
Long pants or coveralls  
Work shoes (preferably w/ safety toed) 
Victor 1-W-1 welding tip