TRAD2024 - Introduction to Welding Training
Course Description
Upon successful completion of this training, the student should be able to perform fundamental welding with the following welding processes: Oxy Fuel Cutting, Shielded Metal Arc Welding (SMAW) and Flux Core Arc Welding (FCAW). All welds will be tested according to industry standards. The training will provide the student an opportunity to enter the construction industry as an entry-level welder helper.
Beyond learning about the different welding processes, the student will also be introduced to Blueprint Reading as it relates specifically to the construction industry.
With the successful completion of this training, the student will be able to:
1. Demonstrate a basic knowledge of reading blueprints as they relate to welding
2. Explain the basic theory of Oxy-Fuel Cutting, SMAW and FCAW welding processes
3. Understand welding codes and certifications used in industry
4. Successfully produce a range of welds using the above welding processes
Content Outline and Competencies:
Module I. Blue Print Reading (20 Hours):
The student will be able to understand and identify:
A. Line types
B. Units of measurement
C. Isometric drawings
D. Dimensioning
E. Alphabet of lines
F. Drawing specifications and notes
G. Abbreviations and symbols
Module II. SMAW Welding and Oxy-Fuel Cutting Theory and Set-Up (70 Hours):
The student will be able to:
A. Match terms and definitions related to SMAW equipment, applications and techniques
B. Describe three types of polarity and common names for each
C. Complete statements concerning basic SMAW accessories and its purposes
D. Identify parts of an arc welder
E. Demonstrate the proper set-up of an SMAW power source
F. Explain the basic SMAW techniques
G. Match characteristics of good and bad welds and identify its causes
H. List the five essentials of proper arc welding
I. Describe various bead running techniques
J. Explain two methods of initiating your arc in SMAW
K. Describe the proper techniques for filling the crater at the conclusion of your weld
L. Demonstrate the proper set-up of Oxy-Fuel equipment
M. Demonstrate proficiency in cutting various base materials N. Fabricate and fit-up a test qualification coupon
Module III. FCAW Welding Theory and Set-Up (30 Hours)
The student will be able to:
A. Understand the theory of FCAW welding processes
B. Identify, select and safely handle shielding gases for various metals
C. Properly adjust current, voltage, wire feed rate and shielding gas flow
D. Identify, select and set-up equipment
E. Make welds in various positions using flux cored wire
F. Understand the various welding codes used in industry
G. Understand the procedures and set-up of weld certification coupons
Potential Equipment/Materials used for training on-site at Waiawa Correctional Facility include (but not limited to):
Welding machines Welding Rods
Welder’s glove
Welding/cutting goggles or face shield
Safety glasses
Welding helmet
Spark lighter
Tip cleaner
Chipping hammer
Wire brush
11R vise grip
Tape rule (16 ft. min.)
32 oz. Ball Peen hammer
12 in. Combination Square
12” adjustable wrench Soapstone w/ holder
Diagonal cutters
Leather sleeves w/ bib or leather jacket
Long pants or coveralls
Work shoes (preferably w/ safety toed)
Victor 1-W-1 welding tip